Manufacturing and Industrial Automation Internship Program
in MECHANICALAbout this course
Manufacturing & Industrial Automation Internship Program: 6-Week Structured Learning and Experience
Introduction
Manufacturing & Industrial Automation is transforming the way industries operate by integrating technology, efficiency, and innovation. This internship provides foundational knowledge and practical insight into various aspects of modern manufacturing such as automation systems, lean principles, robotics, PLCs, SCADA, and smart factories.
Designed for aspiring engineers and automation enthusiasts, this program emphasizes practical applications, real-world case studies, and structured learning. The program concludes with a capstone project focused on planning an automation solution for a manufacturing process.
Program Highlights
Week 1: Fundamentals of Manufacturing & HR in Industry
· Introduction to HR Management in Manufacturing
o Task: Research and write a report on the role of HR in organizational success.
o Outcome: A 500-word report analyzing HR’s role with real-world examples.
· Overview of Industrial Automation
o Task: Create a presentation on key components of industrial automation.
o Outcome: A 5-slide presentation summarizing PLCs, sensors, actuators, and controllers.
· Types of Manufacturing Processes
o Task: Compare casting, molding, machining, forming, and joining.
o Outcome: A comparison table with pros, cons, and industry use-cases.
Week 2: Lean Principles and Core Automation Components
· Introduction to Lean Manufacturing
o Task: Prepare a report on the 5 principles of lean manufacturing.
o Outcome: A 500-word report highlighting waste reduction and process efficiency.
· Study of PLCs (Programmable Logic Controllers)
o Task: Research types of PLCs and their applications.
o Outcome: A 1-page summary with examples from various industries.
· Basics of SCADA Systems
o Task: Write a report on SCADA architecture and functionality.
o Outcome: A technical document with a labeled block diagram.
Week 3: Robotics, Sensors, and Safety in Automation
· Introduction to Robotics in Manufacturing
o Task: List and describe industrial robot types (SCARA, Delta, Articulated).
o Outcome: A report with images and use-case descriptions.
· Safety in Industrial Automation
o Task: Create a safety checklist for automation systems.
o Outcome: A printable checklist addressing PPE, lockout/tagout, and sensor systems.
· Sensors and Actuators
o Task: Document common input/output devices used in automation.
o Outcome: A table detailing types, specifications, and applications.
Week 4: IIoT, CAD/CAM, and Maintenance Strategies
· Industrial Internet of Things (IIoT)
o Task: Report on IIoT applications and benefits in manufacturing.
o Outcome: A 500-word report with real-world case studies.
· CAD/CAM in Manufacturing
o Task: Explain how digital tools aid design and production.
o Outcome: A workflow chart with screenshots from CAD/CAM software.
· Maintenance Strategies
o Task: Compare preventive, predictive, and reactive maintenance.
o Outcome: A comparison chart with methods, pros, and industry relevance.
Week 5: Quality, Efficiency & Smart Manufacturing
· Understanding CNC Machines
o Task: Describe CNC working principles and write basic G-code.
o Outcome: A technical overview and a sample G-code snippet.
· Introduction to Six Sigma
o Task: Explain DMAIC methodology with real manufacturing scenarios.
o Outcome: A short report highlighting defect reduction techniques.
· Energy Efficiency in Manufacturing
o Task: Suggest ways to optimize energy use through automation.
o Outcome: A document listing strategies and estimated energy savings.
Week 6: Modern Factories, Case Study, and Final Presentation
· Smart Factories and Industry 4.0
o Task: Research how AI, IoT, and cloud computing power smart factories.
o Outcome: A 700-word report with examples and diagrams.
· Automation Project Planning
o Task: Draft a basic automation project for a small manufacturing setup.
o Outcome: A plan outlining objectives, components, and process flow.
· Case Study: Automated Production Line
o Task: Analyze a real-world automated manufacturing system.
o Outcome: A 2-page analysis discussing setup, benefits, and challenges.
· Final Presentation & Reflection
o Task: Create and present a summary of your internship journey.
o Outcome: An 8-10 slide presentation covering key tasks, learnings, and future applications.
Expected Outcomes
By the end of this internship, participants will:
· Understand core manufacturing processes and automation components.
· Gain insight into industrial safety, maintenance, and quality practices.
· Learn how to work with PLCs, SCADA, robotics, and IIoT systems.
· Be capable of planning basic automation projects.
· Be aware of modern smart factory technologies and sustainability practices.
· Present a structured reflection of all tasks completed and lessons learned.
Requirements
Laptop
Internet Connection
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To understand the fundamental role of HR in organizational success by exploring key HR functions and their impact on overall business performance.
To gain foundational knowledge of industrial automation and understand the role of components such as PLCs, sensors, and actuators in automating processes.
To explore and compare the major manufacturing processes and understand where and why each is used.
To understand the philosophy and key principles of lean manufacturing and how they reduce waste and improve efficiency.
To understand the purpose and types of PLCs used in industrial automation and how they help control machinery and processes.
To understand the structure and functionality of SCADA (Supervisory Control and Data Acquisition) systems and their role in real-time industrial process monitoring and control.
To explore the different types of industrial robots and understand how they are utilized across various manufacturing sectors.
To understand and apply key safety practices required for working in automated manufacturing environments.
To explore and classify various types of sensors and actuators used in industrial automation systems and understand how they contribute to system control and automation.
To understand the concept and importance of IIoT in transforming traditional manufacturing into smart, connected, and data-driven operations.
To understand how Computer-Aided Design (CAD) and Computer-Aided Manufacturing (CAM) tools are used to streamline product design and manufacturing processes.
To explore and compare different maintenance strategies used in industrial settings to improve machinery performance and minimize downtime.
To understand the working principles, components, and basic programming involved in Computer Numerical Control (CNC) machines.
To understand the Six Sigma methodology and how it helps improve product quality and process efficiency in manufacturing environments.
To identify and document key strategies that help reduce energy consumption and enhance sustainability in automated manufacturing environments.
To explore how modern manufacturing environments leverage advanced technologies like AI, IoT, big data, and cloud computing under the Industry 4.0 paradigm.
To learn the steps involved in planning an automation project for a small manufacturing process.
To analyze a real-world automated production system and understand the practical implementation of automation technologies.
To understand how various communication protocols enable device integration and data exchange in industrial automation.
To reflect on key learnings throughout the internship and present a summary of acquired knowledge and skills.
